
Overview
Material Requests are used to request parts, materials, and supplies needed for work orders. When technicians or dispatchers identify required materials, they create material requests to ensure everything needed is available before starting work.Material Requests help prevent delays by ensuring parts are ordered, received, and available before technicians arrive at customer sites.
When to Use Material Requests
Create material requests when:- Planning work orders - Identifying parts needed before scheduling
- During diagnostics - After identifying failed components
- For installations - Ordering equipment and materials for new installations
- Inventory management - Requesting stock replenishment
- Emergency repairs - Expediting critical parts
Material Request Information
Each material request displays:| Field | Description |
|---|---|
| Request ID | Unique identifier for this material request |
| Work Order | Associated work order (if applicable) |
| Requested By | Person who created the request |
| Request Date | When the request was created |
| Status | Current status (Pending, Approved, Ordered, Received) |
| Priority | Urgency level (Urgent, High, Normal, Low) |
| Branch | Service location requesting materials |
| Total Cost | Estimated or actual cost of requested materials |
Material Request Statuses
| Status | What It Means | Next Action |
|---|---|---|
| Pending | Request created, awaiting review | Review and approve or reject |
| Approved | Request approved, ready to order | Place order with supplier |
| Ordered | Order placed with supplier | Wait for delivery |
| Received | Materials arrived | Verify receipt and update inventory |
| Rejected | Request denied | Document reason and notify requestor |
Creating Material Requests
From Work Orders
Direct Creation
Adding Items to Requests
Part Selection
From Inventory:- Search by part number or description
- Select from catalog of stocked items
- System shows current stock levels
- Indicates if in stock or needs ordering
- Add part description manually
- Include supplier information
- Specify estimated cost
- Note delivery time if known
Item Details
For each requested item, specify:| Field | Description |
|---|---|
| Part Number | Manufacturer or internal part number |
| Description | What the part is and what it’s for |
| Quantity | How many units needed |
| Unit Cost | Price per unit (if known) |
| Supplier | Preferred supplier or vendor |
| Required Date | When the part must be available |
| Notes | Special requirements or substitutions |
Always check inventory before requesting. The system may already have the parts in stock at another warehouse or branch.
Managing Material Requests
Approval Process
For Approvers:
For Requestors:
- Monitor request status
- Respond to questions from approvers
- Adjust requests if needed
- Track when parts are ordered
- Confirm receipt when delivered
Ordering Materials
Once approved:Receiving Materials
Priority Levels
Setting Appropriate Priority
| Priority | When to Use | Response Time |
|---|---|---|
| Urgent | Equipment down, customer waiting, emergency | Order immediately, expedite shipping |
| High | Work scheduled soon, no alternative | Order within 24 hours, standard shipping |
| Normal | Routine stock replenishment | Order within 2-3 days, standard process |
| Low | Future work, no immediate need | Order with next regular purchase |
Best Practices
Request Early
Request Early
Create material requests as soon as you know what’s needed. Early requests prevent scheduling delays and improve planning.
Be Specific
Be Specific
Include detailed part descriptions, numbers, and specifications. Vague requests lead to wrong parts and wasted time.
Check Stock First
Check Stock First
Search inventory before requesting. You might already have the part in stock at your warehouse or another branch.
Include Work Order
Include Work Order
Always link requests to work orders. This helps with cost tracking, approvals, and parts assignment.
Set Realistic Priorities
Set Realistic Priorities
Reserve urgent priority for true emergencies. Routine requests should be normal priority.
Document Requirements
Document Requirements
Add notes about why parts are needed, acceptable substitutions, and any special requirements.
Track Delivery
Track Delivery
Monitor expected delivery dates. Follow up on late shipments before they delay work orders.
Verify on Receipt
Verify on Receipt
Inspect all received parts immediately. Report discrepancies or damages to suppliers promptly.
Update Inventory Promptly
Update Inventory Promptly
Add received parts to inventory right away. Accurate inventory prevents duplicate orders.
Common Questions
Can I request materials without a work order?
Can I request materials without a work order?
Yes, for stock replenishment or future needs. However, linking to a work order helps with cost tracking and approval.
What if the part I need isn't in the catalog?
What if the part I need isn't in the catalog?
You can add custom items to material requests. Include detailed description, supplier information, and estimated cost.
How do I handle partial deliveries?
How do I handle partial deliveries?
Update the request to show what was received. Create a new request for remaining items or note backorder status.
Can I modify a request after it's approved?
Can I modify a request after it's approved?
Depends on your system configuration. Some allow edits to approved requests, others require creating a new request. Check with your administrator.
What if we receive the wrong part?
What if we receive the wrong part?
Reject the shipment or note the discrepancy. Contact the supplier for return/exchange. Update the material request status accordingly.
How long should I keep old material requests?
How long should I keep old material requests?
Keep received requests for accounting and audit purposes. Your organization may have retention policies (typically 1-7 years).
Can multiple technicians request the same part?
Can multiple technicians request the same part?
Yes, but check existing requests first to avoid duplicates. Consolidating requests can reduce shipping costs.
What if a request is rejected?
What if a request is rejected?
Review the rejection reason. If still needed, provide additional justification and resubmit, or discuss with the approver.
Related Documentation
Work Orders
Creating and managing work orders
Parts Management
Managing inventory and parts
Quotations
Creating quotes for customer approval
Purchasing
Purchasing and procurement processes
